Major Tool & Machine, Inc.
Page: 1
 1458 East 19th Street
MTM N/C: 19314
Date: 02/27/06
 Indianapolis, IN 46218-4289
User ID: GRIFFITH

ENERGY INDUSTRIES OF OHIO
Customer:
Telephone:
216-496-2314
Contact:
NANCY HORTON
NKHFlowen@aol.com
E-Mail:
216-328-2001
Fax:

S005242-F/Ln:3
Customer P.O.:
SE141-116  / WINDING FORM TYPE-C
Part:
C3
Serial No./Qty:
8
Revision:
SE141-116
Drawing ID:

317-636-6433
Telephone:
MIKE GRIFFITH
Reported By:
Fax:
317-634-9420
E-Mail:
mGriffith@MajorTool.com

Problem:
Workorder: 65707/3.0 Sub:1 Op:134
      Inspection Test #: 10  rejected: : 47.19 ~ .03: 47.25
      Inspection Test #: 20  rejected: : 47.19 ~ .03: 47.26
      Inspection Test #: 30  rejected: : 47.19 ~ .03: 47.06
      Inspection Test #: 40  rejected: : 47.19 ~ .03: 47.07
      Inspection Test #: 50  rejected: : {h|.02|A}: .028
      Inspection Test #: 130  rejected: : 2X R.11: .10 - .20
      Inspection Test #: 140  rejected: P TO M: {g|.2|R|S|T}: -.300 TO .425      70 PTS / 54 OOT
      Inspection Test #: 180  rejected: M TO MI: {g|.02|R|S|T}: -.0465 TO .0425     981 PTS / 328 OOT
      Inspection Test #: 182  rejected: N TO NI: {g|.02|R|S|T}: -.0456 TO .0485     977 PTS / 341 OOT
      Inspection Test #: 190  rejected: 96X
.375-16 UNC .750 DEEP
.625 C'BORE .188 DEEP: {#|.06|R|S|T}: .004 TO .098       48 PTS / 19 OOT
      Inspection Test #: 210  rejected: 8X Ø1-8 UNC THRU: {#|.01|A|B|C}: .022 TO .054
      Inspection Test #: 230  rejected: DATUM -E- FLANGE: {f|.01}: .020
      Inspection Test #: 250  rejected: DATUM -D- FLANGE: {f|.01}: .030
      Inspection Test #: 280  rejected: 8X
Ø1.13 THRU
BACK SPOT FACE Ø2.38
MIN DEPTH FOR C'UP: {#|.01|A|B|C}: .046 TO .056 / ACCEPT SPOTFACE
      Inspection Test #: 291  rejected: 3X Ø1.885 +/- .003
Ø3.00 BACK SPOTFACE
VERIFY MIN CLEANUP: : 1.885 - 1.890 / ACCEPT SPOTFACE
      Inspection Test #: 300  rejected: 3X SPH R.75 TO .75 DEEP: {#|d.01|D|A|N}: .0084 - .0986
      Inspection Test #: 310  rejected: 17X Ø1.885 THRU
: {#|d.060|D|A|N}: .004 TO .104
      Inspection Test #: 321  rejected: 3X Ø1.13 +/- .010
Ø2.38 BACK SPOTFACE
VERIFY MIN CLEANUP: : 1.125 - 1.126 / ACCEPT SPOTFACE
      Inspection Test #: 360  rejected: Ø1.885 THRU
: {#|d.060|D|A|N}: 0.1088
      Inspection Test #: 370  rejected: 3X Ø1.13
: {#|d.060|D|A|N}: .046 TO 0.1008
      Inspection Test #: 410  rejected: 3X SPH R.75 TO .75 DEEP
: {#|d.01|E|A|J}: .022,  .023,  .026
      Inspection Test #: 760  rejected: : 13.6 `: 12.93
      Inspection Test #: 980  rejected: : {g|.125|A|B|C}: -.278 / .492        75 PTS / 5 OOT
      Inspection Test #: 990  rejected: DATUM -D- SIDE INNER CAST: {g|.5|A|B|C}: -.989 TO .733      90 PTS / 17
OOT
      Inspection Test #: 1010  rejected: DATUM -E- SIDE LARGE WING: {g|.125|A|B|C}: .048 TO .1062      35 PTS
/ 9 OOT
      Inspection Test #: 1030  rejected: DATUM -E- SIDE INNER CAST: {g|.5|A|B|C}: -.339 / .656       69 PTS / 18
OOT
      Inspection Test #: 1035  rejected: MACHINE / GRIND THIS AREA
TO PROFILE OF +.05/.10: : -.114  TO -.160 ACTUAL DEVIATION FROM NOMINAL
      Inspection Test #: 1110  rejected: : 87.87 ~ .010: 87.89

n:\mtmapps\Mtnonc14.qrp

Major Tool and Machine, Inc.  1458 East 19th Street, Indianapolis, IN 46218-4289  Tel: 317-636-6433  Fax: 317-634-9420

 Major Tool & Machine, Inc.
Page: 2
 1458 East 19th Street
MTM N/C: 19314
Date: 02/27/06
 Indianapolis, IN 46218-4289
User ID: GRIFFITH

      Inspection Test #: 1130  rejected: : 31.83 ~ .010: 31.85
      Inspection Test #: 1150  rejected: : 11.48 ~ .010: 11.52
      Inspection Test #: 1160  rejected: : 5.20 ~ .010: 5.24
      Inspection Test #: 1170  rejected: : 18.31 ~ .010: 18.26
      Inspection Test #: 1180  rejected: : 32.50 ~ .010: 32.45
      Inspection Test #: 1210  rejected: : 23.74 ~ .010: 23.72
      Inspection Test #: 1220  rejected: : 37.09 ~ .010: 37.06
      Inspection Test #: 1290  rejected: : 88.39 ~ .010: 88.41
      Inspection Test #: 1330  rejected: : 32.42 ~ .010: 32.44
      Inspection Test #: 1340  rejected: : 22.117 ~ .005: 22.100
      Inspection Test #: 1350  rejected: : 38.14 ~ .010: 38.12
      Inspection Test #: 1370  rejected: : 87.62 ~ .010: 87.58
      Inspection Test #: 1380  rejected: : 7.53 ~ .010: 7.50
      Inspection Test #: 1390  rejected: : 4.91 ~ .010: 4.89

Workorder: 65707/3.0 Sub:1 Op:130
      Inspection Test #: 20  rejected: ENSURE THAT POLOIDAL BREAK
GAP DOES NOT EXCEED .002": : .013"  SHIM WILL START / GAP THROUGH IS <.002" 

Proposed Disposition:
PROPOSE TO USE AS IS.

  0
Number of additional pages: 

Customer Disposition:       [   ] Use As Is          [  ] Rework          [  ] Repair          [  ] Scrap          [  ] Replace

Date:
Title:
Technical Contact Approval: 

Date:
Title:
Buyer Approval: 

Title:
Date:

Major Tool Implemented By:

n:\mtmapps\Mtnonc14.qrp

Major Tool and Machine, Inc.  1458 East 19th Street, Indianapolis, IN 46218-4289  Tel: 317-636-6433  Fax: 317-634-9420