Major Tool & Machine, Inc.
Page: 1
 1458 East 19th Street
MTM N/C: 19321
Date: 03/03/06
 Indianapolis, IN 46218-4289
User ID: GRIFFITH

ENERGY INDUSTRIES OF OHIO
Customer:
Telephone:
216-496-2314
Contact:
NANCY HORTON
NKHFlowen@aol.com
E-Mail:
216-328-2001
Fax:

S005242-F/Ln:4
Customer P.O.:
SE141-116 / MODULAR COIL WINDING FORM TYPE
Part:
C4
Serial No./Qty:
8
Revision:
SE141-116
Drawing ID:

317-636-6433
Telephone:
MIKE GRIFFITH
Reported By:
Fax:
317-634-9420
E-Mail:
mGriffith@MajorTool.com

Problem:
There is a tool gouge in the T-section of the Datum E side.  The gouge is along the short leg of the L in the location
where the .5" VPI bleed hole intersects the T-section (zone F3 on sheet 9 of the drawing).
The gouge is approximately 12" in length and approximately .05" in depth.  The width and location of the gouge
varies along the surface.  See attached pictures for further details.

Proposed Disposition:
Major Tool Proposes to weld the defective area after the completion of all machining operations.  Indicators would
be placed on and around the T section to monitor any movement that may occur during welding.  If required, welds
will be performed on the opposite side of the T to counteract any movement that occurs.  The welded areas will be
blended to the adjacent machined surfaces to maintain the correct profile.  Both a PT inspection and permeability
check will be performed on any welded areas.  Major Tool also proposes a waiver of RT for this repair. Due to the
thickness of the casting in this area, it is highly unlikely that an x-ray would produce any evidence of a defect
introduced by the welding process.

   4
Number of additional pages: 

Customer Disposition:       [   ] Use As Is          [  ] Rework          [  ] Repair          [  ] Scrap          [  ] Replace

Date:
Title:
Technical Contact Approval: 

Date:
Title:
Buyer Approval: 

Title:
Date:

Major Tool Implemented By:

n:\mtmapps\Mtnonc14.qrp

Major Tool and Machine, Inc.  1458 East 19th Street, Indianapolis, IN 46218-4289  Tel: 317-636-6433  Fax: 317-634-9420