Major Tool & Machine, Inc.
Page: 1
 1458 East 19th Street
MTM N/C: 19475
Date: 03/28/06
 Indianapolis, IN 46218-4289
User ID: GRIFFITH

ENERGY INDUSTRIES OF OHIO
Customer:
Telephone:
216-496-2314
Contact:
NANCY HORTON
NKHFlowen@aol.com
E-Mail:
216-328-2001
Fax:

S005242-F/Ln:4
Customer P.O.:
SE141-116  / WINDING FORM TYPE-C
Part:
C4
Serial No./Qty:
3
Revision:
SE141-103
Drawing ID:
Links:
1-Type:W: 65707/4.0 Sub: 0 Op: 20

317-636-6433
Telephone:
MIKE GRIFFITH
Reported By:
Fax:
317-634-9420
E-Mail:
mGriffith@MajorTool.com

Problem:
There are several miscellaneous machining defects in various locations on the castings.  The attached summary
shows the sizes and locations of the defects.

3/27/06 - revision to original NC
The tool gouge reported on page 5 of the attachment was mistakenly blended out after the initial report was sent.

Proposed Disposition:
Customer to advise disposition of each of the reported items.

   9 pages
Number of additional pages: 

Customer Disposition:       [   ] Use As Is          [  ] Rework          [  ] Repair          [  ] Scrap          [  ] Replace

Root Cause 1:

Resource:
WHITE TEAM, ENGINEERING

At the end of the manufacturing process the casting is marked up to identify the location of PT failures and
miscellaneous gouges for reporting to our customer.  There are also several items identified that require additional
hand working that do not need to be submitted for approval.  Due to the number of marked up areas, it becomes very
difficult to clearly communicate which areas need additional blending and which areas are to be left as is.
Description:
_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 

Action:
03/28/06 By: 242-M.GRIFFITH
Corr Actn: 1:
In order to clearly identify areas that are not to be hand worked, florescent labels have been printed with the words
"DO NOT BLEND".  These labels will be applied to the casting during the visual inspection process as required.
Description:

n:\mtmapps\Mtnonc17.qrp