Major Tool & Machine, Inc.
Page: 1
 1458 East 19th Street
MTM N/C: 21790
Date: 05/08/07
 Indianapolis, IN 46218-4289
User ID: GRIFFITH

ENERGY INDUSTRIES OF OHIO
Customer:
Telephone:
216-496-2314
Contact:
NANCY HORTON
NKHFlowen@aol.com
E-Mail:
216-328-2001
Fax:

S005242-F/Ln:6
Customer P.O.:
SE141-116 / MODULAR COIL WINDING FORM TYPE
Part:
C6
Serial No./Qty:
8
Revision:
SE141-116
Drawing ID:
W/O Links:
1-Type:W: 65707/6.0 Sub: 1 

317-636-6433
Telephone:
MIKE GRIFFITH
Reported By:
Fax:
317-634-9420
E-Mail:
mGriffith@MajorTool.com

Problem:
Workorder: 65707/6.0 Sub:1 Op:132
      Inspection Test #: 130  rejected: : 2X R.11: E SIDE .05 TO .120   D SIDE .08 TO .120
      Inspection Test #: 150  rejected: 4.790 OR SHELL INTERSECT.
VERIFY USING TEMPLATE PER
DRAWING NOTE 16 (MTMFX-3473): :  AREAS THAT DO NOT ACCEPT GAGE ARE 9-13, 26-36, 41-52
      Inspection Test #: 160  rejected: Q TO N: {g|.2|R|S|T}: .015 TO .104
      Inspection Test #: 180  rejected: M TO MI: {g|.02|R|S|T}: -.020 TO .024
      Inspection Test #: 182  rejected: N TO NI: {g|.02|R|S|T}: -.018 TO .024
      Inspection Test #: 190  rejected: 96X
.375-16 UNC .750 DEEP
.625 C'BORE .188 DEEP: {#|.06|R|S|T}: .004-.065 POSITION, 24 C'BORE OUT OF TOL. (.623 TO .628
RANGE)
      Inspection Test #: 200  rejected: : 2X .06-.09 X 45`: .04 TO .07
      Inspection Test #: 210  rejected: 8X Ø1-8 UNC THRU: {#|.01|A|B|C}: .001 TO .005   ONE HOLE THE GO
SIDE WILL NOT GO MORE THAN 1 TURN
      Inspection Test #: 230  rejected: DATUM -E- FLANGE: {f|.01}: .014
      Inspection Test #: 250  rejected: DATUM -D- FLANGE: {f|.01}: .014
      Inspection Test #: 300  rejected: 3X 2.000" COUNTERBORE 1.00 DP: {#|d.06|D|A|N}: .0176, .007, .0272
DEPTH SHALLOW  .981, .983, .981
      Inspection Test #: 980  rejected: : {g|-,12;;-,25|A|B|C}: .049 TO .109
      Inspection Test #: 990  rejected: DATUM -D- SIDE INNER CAST: {g|.5|A|B|C}: -.250 TO .348
      Inspection Test #: 1010  rejected: SMALL WING E SIDE: {g|-.12;;;-.25|A|B|C}: .006 TO .062
      Inspection Test #: 1030  rejected: DATUM -E- SIDE INNER CAST: {g|.5|A|B|C}: -.216 TO .341
      Inspection Test #: 1035  rejected: MACHINE / GRIND THIS AREA
TO PROFILE OF +.05/-.10: : -.1249  TO .0139 

Proposed Disposition:
MTM Proposes that deviations be accepted as is based on similarity of defects to previous C castings.

 12 page IDC attachment
Number of additional pages: 

Customer Disposition:       [   ] Use As Is          [  ] Rework          [  ] Repair          [  ] Scrap          [  ] Replace

n:\mtmapps\Mtnonc14.qrp

Major Tool and Machine, Inc.  1458 East 19th Street, Indianapolis, IN 46218-4289  Tel: 317-636-6433  Fax: 317-634-9420

 Major Tool & Machine, Inc.
Page: 2
 1458 East 19th Street
MTM N/C: 21790
Date: 05/08/07
 Indianapolis, IN 46218-4289
User ID: GRIFFITH

Title:
Date:

Major Tool Implemented By:

n:\mtmapps\Mtnonc14.qrp

Major Tool and Machine, Inc.  1458 East 19th Street, Indianapolis, IN 46218-4289  Tel: 317-636-6433  Fax: 317-634-9420