Major Tool & Machine, Inc.
Page: 1
 1458 East 19th Street
MTM N/C: 21872
Date: 05/23/07
 Indianapolis, IN 46218-4289
User ID: GRIFFITH

ENERGY INDUSTRIES OF OHIO
Customer:
Telephone:
216-496-2314
Contact:
NANCY HORTON
NKHFlowen@aol.com
E-Mail:
216-328-2001
Fax:

S005242-F/Ln:6
Customer P.O.:
 / 
Part:
B6
Serial No./Qty:
9
Revision:
SE141-115
Drawing ID:
W/O Links:
1-Type:W: 65708/6.0 Sub: 1 

317-636-6433
Telephone:
MIKE GRIFFITH
Reported By:
Fax:
317-634-9420
E-Mail:
mGriffith@MajorTool.com

Problem:
Workorder: 65708/6.0 Sub:1 Op:132
      Inspection Test #: 90  rejected: OUTER AS CAST SURFACES: {g|.5|A|C|B}: -.082 TO .584
      Inspection Test #: 110  rejected: .40: : E SIDE .393 - .414 / D SIDE .395 - .487
      Inspection Test #: 130  rejected: 2X R.11: : E SIDE HOLES 36-51, 88-4 & D SIDE HOLES 3-5, 17-19, 41-46,
54-58 CHECKS .08"
      Inspection Test #: 140  rejected: 2X .31: : E SIDE .323 - .344 / D SIDE .270 - .340
      Inspection Test #: 150  rejected: MACHINED SURFACES
M TO M1: {g|.02|R|S|T}: -.023 TO .025
      Inspection Test #: 160  rejected: DATUM D SIDE
VERIFY SHELL INTERSECT CLEARANCE
USING GAGE MTMFX-3473: : INTERFERENCE IN AREA # 81 - 84, # 88 - 90
      Inspection Test #: 170  rejected: P TO M: {g|,2|R|S|T}: .021 TO .140
      Inspection Test #: 190  rejected: MACHINED SURFACES
N TO N1: {g|,02|R|S|T}: -.028 TO .018
      Inspection Test #: 200  rejected: DATUM E SIDE
VERIFY SHELL INTERSECT CLEARANCE
USING GAGE MTMFX-3473: : INTERFERENCE AREAS #15 - 19, 33-45, 50-56
      Inspection Test #: 340  rejected: DATUM E: {f|,01}: .025
      Inspection Test #: 350  rejected: DATUM E
: .25~ .01: 0.264 - .239
      Inspection Test #: 360  rejected: DATUM D: {f|,01}: .018
      Inspection Test #: 370  rejected: DATUM D: .25~ .01: .227
      Inspection Test #: 1010  rejected: AS CAST SURFACES: {g|,5|A|B|C}: OUTSIDE -.082 TO .585 / INSIDE
-.159 TO .201
      Inspection Test #: 1020  rejected: WING SURFACES: {g|-.12;;-.25|A|B|C}: D WING -.093 TO -.305
      Inspection Test #: 1030  rejected: WING POCKET: {g|+0.0;;-.12|A|B|C}: -.04 TO -.1715 

Proposed Disposition:
MTM recommends to use deviations as is based on similarity of deviations to previously accepted B castings.

 12 page IDC attachment
Number of additional pages: 

Customer Disposition:       [   ] Use As Is          [  ] Rework          [  ] Repair          [  ] Scrap          [  ] Replace

n:\mtmapps\Mtnonc14.qrp

Major Tool and Machine, Inc.  1458 East 19th Street, Indianapolis, IN 46218-4289  Tel: 317-636-6433  Fax: 317-634-9420

 Major Tool & Machine, Inc.
Page: 2
 1458 East 19th Street
MTM N/C: 21872
Date: 05/23/07
 Indianapolis, IN 46218-4289
User ID: GRIFFITH

Title:
Date:

Major Tool Implemented By:

n:\mtmapps\Mtnonc14.qrp

Major Tool and Machine, Inc.  1458 East 19th Street, Indianapolis, IN 46218-4289  Tel: 317-636-6433  Fax: 317-634-9420