Please click on NCR # to view the Nonconformance Report
 
NCR # Originator RAP # Open Date Status Item Nonconforming Condition PPPL/Supplier
WBS 14 - Modular Coils
1219 MetalTek N/A 2/18/2005 Closed MCWF C-1  96 Major Weld defects found in the C-1 RT Coil Casting. Supplier
1226 MetalTek N/A 2/18/2005 Closed MCWF C-1 Two defects were on opposite sides of a wall. Supplier
1251 MetalTek N/A 3/22/2005 Closed MCWF C-1 Two major weld defects found following verification of weld repairs.  Supplier
1252 MetalTek N/A 3/24/2005 Closed MCWF C-1 Major defects were observed during final Penetrant inspection. Supplier
1286 MetalTek N/A  5/19/2005 Closed MCWF C-1 Mechanical testing failed yield strength.  33,300 psi vs. 34,000 psi min. Supplier
1292 MetalTek N/A 6/1/2005 Closed MCWF C-2 104 defects requiring major welds were found during visual, LP and RT inspections. Supplier
1292A MetalTek N/A 6/15/2005 Closed MCWF C-2 Defect found during RT verification. Result in a major weld. Supplier
1300 MetalTek N/A 5/29/2005 Closed MCWF C-1 Failed to differentiate test material on pattern/casting per the requirement.  Supplier
1301 MetalTek N/A 5/29/2005 Closed MCWF C-1 Failed to differentiate test material on pattern/casting per the requirement.  Supplier
1302 MetalTek N/A 5/29/2005 Closed MCWF C-2 Failed to differentiate test material on pattern/casting. Supplier
1308 MetalTek N/A 6/13/2005 Closed C and A Coil Shims 11 Pieces. Chemistry for 11 shim castings is out of specification. Supplier
1320 MetalTek N/A 7/5/2005 Closed C-1, C-2 & A-1 Coil Castings Lack of test material in violation of paragraph 4.2.2.4 additional test material. Supplier
1323 MetalTek N/A 1/18/2006 Closed A-1, C-1 thru C-4, Shim C-1 and 10 more shims Incorrect analysis results reported for Sulfur and Phosphorous. Supplier
1324 MetalTek N/A 7/18/2005 Closed A-1 Casting  Major weld repairs  Supplier
1347 MetalTek N/A 8/1/2005 Closed  All Type A MCWF's Wall thickness below tolerance Supplier
1379 MetalTek N/A  8/31/2005 Closed MCWF A-1, C-3, & C-5 Material failed elongation and one of three charpy impact tests. Supplier
1423 MetalTek N/A 10/25/2005 Closed MCWF A-1, C-3, & C-5 Weld material does not meet the requirements of NCSX C-SPEC 141-03-09. Supplier
1454 MetalTek N/A 11/18/2005 Closed MCWF C-5  Zone 1 tensile test at 77K failed elongation at 31% compared to the spec. minimum of 32%. Supplier
1536 MetalTek  N/A 1/13/2006 Closed MCWF A -3,  A-4, A-5, C-6  Manganese levels in material produced for A-3 and C-6 coil castings exceed specification.  Supplier
1537 MetalTek N/A 1/13/2006 Closed  B-1 Chemistry  Phosphorus levels in material produced for B-1 coil casting exceed specification limits Supplier 
1538 MetalTek N/A 1/13/2006 Closed All Type B MCWF's  Wall thickness below tolerance Supplier
1549 Major Tool N/A 1/27/2006 Closed MCWF C-6 Manganese levels in material produced for C-6 shim casting exceed specification limits in PPPL specification NCSX-CSPEC-141-03-07 Rev 10.  Supplier
1625 Major Tool N/A 3/1/2006 Closed MCWF A-1 Internal EIO/MetalTek NCR addressing source of one of the indications found by MTM on NC 19891 Supplier
1671 Major Tool N/A 4/10/2006 Closed MCWF A-6   Test bar from zone 1 failed elongation at -320F Supplier
3602 PPPL 3157 8/18/2004 9 - Closed NCR Twisted Racetrack Coil No visual inspection or surface finish results were provided.  Supplier 
3612 PPPL 3197 6/16/2005 Closed Twisted Racetrack Coil Parts were shipped to PPPL without inspection report.  Supplier
3617 PPPL 3209 10/10/2005 Closed MCWF C-1 The stamped numbering does not follow the scheme.   Supplier
3618 PPPL 3209 10/10/2005 Closed MCWF C-1 The poloidal break hardware (studs, nuts & washers) exceed the highest test.  Supplier
3619 PPPL  3209 10/10/2005 Closed  MCWF C-1 A cooling tube hole (sheets 9, C-7) appears to be drilled at the wrong angle. Supplier
3620 PPPL  3209 10/10/2005 Closed MCWF C-1 The poloidal break shim does not follow the contours of the casting as shown on SE-141-078, Rev 1 and in the corresponding model. Supplier
3621 PPPL 3209 10/10/2005 Closed MCWF C-1 There is an interference where back spot-face is inadequate.  Supplier
 
Photos
3622 PPPL 3207 10/24/2005 Closed MCWF C-1 Modular Coil fabrication- winding form preparation activities.  Supplier
3624 PPPL 3214 11/29/2005 Closed MCWF C-1 Modular Coil lead block assembly - magnetic permeability issue. Supplier 
3626 PPPL 3217 12/12/2005 Closed MCWF C-1 Damaged areas of the conductor were discovered during winding operations. Supplier
3627 PPPL   N/A 12/22/2005 Closed MCWF C-1 C-1 tapped & thru hole shown on SE1410116, sheet 5, zone E8, positioned according to revision 4 of the drawing.  Supplier
3628 PPPL N/A 1/9/2006 Closed MCWF C-1 Modular Coil fabrication winding form preparation activities. Supplier 
3629 PPPL 3207 1/9/2006 Closed MCWF C-1 The poloidal break nut bearing plates on the C1 modular coil winding from has a magnetic permeability that is over the max. of 1.02. Supplier
3630 PPPL 3207 2/2/2006 Closed MCWF C-1 The lower lead block parts for the C-type modular coils are not in accordance with the drawing details.   Supplier 
3631 PPPL 3227 2/15/2006 Closed MCWF C-1  Type C- modular coil chill plates & vacuum vessel cryostat interface parts Supplier
 
Attachment
3632 PPPL 890 3/9/2006 Closed MCWF-Cryostat base PPPL welding/brazing program (QC generic rap for weld deviations) Supplier
3633 PPPL N/A 2/21/2006 Closed MCWF C-3 22 areas exceed magnetic Permeability requirements Supplier
 
Attachment
3634 PPPL 3234 3/13/2006 Closed MCWF C-4 Modular Coil fabrication - post VPI activities. Supplier
3635 PPPL 3209 3/16/2006 Closed MCWF C-3 Poloidal break shim is shifted out of position.  Supplier
 
Attachment
3636 PPPL 3209 3/16/2006 Closed MCWF C-3 The C3 winding form has 3 significant edge machine errors that were not documented Supplier
3638 PPPL 3236 3/20/2006 Closed All MCWF's All 24 header bracket Standoff Weldments arrived with the throats of the fillet welds undersized. Supplier 
3639 PPPL 3234 3/21/2006 Closed MCWF C-4 Modular Coil fabrication -post VPI activities Supplier 
3640 PPPL 3209 3/21/2006 Closed MCWF C-3 During the surface finish verification of the NCSX-C3 MCWF a number on non-conforming details were discovered. Supplier 
 
Attachment
3641 PPPL 3234 3/27/2006 Closed MCWF C-1 Modular Coil fabrication post VPI activities Supplier
3642 PPPL 3209 3/27/2006 Closed MCWF C-1 Modular Coil fabrication post VPI activities Supplier 
 
Attachment
3643 PPPL 3209 3/27/2006 Closed MCWF C-1, C-2, C-3 Modular Coil Winding forms Supplier
3644 PPPL 3209 3/31/2006 Closed MCWF C-4 An approx. 4" long linear weld repair appear adjacent to clamp hole #1 Supplier
3645 PPPL 3209 3/31/2006 Closed MCWF C-4 Total of 57 areas were found to exhibit a permeability about the maximum allowed. Supplier 
3646 PPPL 3209 4/7/2006 Closed MCWF C-2 & C-3  Measure permeability on 5 of the 12, C-2 & C-3 Supplier 
3647 PPPL 3234 4/13/2006 Closed MCWF C-1 Cooling tubes are in electrical contact with the casting/winding form. Supplier
3648 PPPL  3207 4/18/2006 Closed  MCWF C-1 The two lead block adjustment studs for the the NCSX C4 MC exhibit a magnetic permeability. Supplier
3649 PPPL 3207 4/19/2006 Closed MCWF C-2 to C-6 Keenserts used in the G-11 jumpers base blocks exhibit a magnetic permeability. Supplier
3650 PPPL 3209 5/2/2006 Closed MCWF C-5 29 areas on the C-5 exhibit a permeability above the max. Supplier
3651 PPPL 3209 5/2/2006 Closed MCWF C-2 to C-5 Poloidal break studs & associated hardware on C2 through C5 exceed the max permeability.  Supplier
3652 PPPL 3207 5/4/2006 Closed MCWF C-2 Two lead block adjustment studs for the NCSX C2 exhibit a magnetic permeability Supplier
3653 PPPL 3234 5/15/2006 Closed MCWF C-2 The first batch of annealed NCSX final winding clamp bars from the second shipment received exhibits a magnetic permeability greater than 1.02. Supplier 
3654 PPPL 3234 5/17/2006 Closed MCWF C-2 Cooling tubes are in electrical contact with the casting/winding form. Supplier
3656 PPPL 3209 6/8/2006 Closed MCWF A-1 20 were found to exhibit permeability above the max Supplier
3657 PPPL 3209 6/8/2006 Closed MCWF A-1 A crack like appearance was found on the A1 casting during receipt verification activities. Supplier
3659 PPPL 3207 7/5/2006 Closed MCWF A-1 A1 modular coil are beyond the max. magnetic permeability of 1.02 Mu.  Supplier
3661 PPPL 3209 7/5/2006 Closed MCWF A-2  Total of 19 areas were found to exhibit a permeability above the maximum allowed. Supplier
3662 PPPL 3249 7/7/2006 Closed  All Type A MCWF's Half of these chills plates have been marked with ID numbers on the wrong side of the plates Supplier
3665 PPPL 3209 8/4/2006 Closed MCWF A-3 MCWF a total of 10 areas were found to exhibit a permeability above the maximum allowed. Supplier 
3666 PPPL 3210 8/29/2006 Closed MCWF C-5 MCWF C-5 while preparing the conductors for final termination on the C-5 modular coil the A-1 conductor was inadvertently cut two inches too short. Supplier
3667 PPPL 3234 9/15/2006 Closed MCWF C-4 In the shell removal process part of the post VPI 0perations Side was damaged Supplier
3668 PPPL 3234 9/28/2006 Closed MCWF C-4 During the cotton candy shell removal process, the side B co-wound diagnostic loop was inadvertently damaged. Supplier
3672 PPPL 3209 10/16/2006 Closed  MCWF B-1 Three area found to exhibit a permeability above the max. allowed. Supplier
3673 PPPL 3209 10/23/2006 Closed MCWF A-3 Lead termination G-11 base block does not mount flush/flat on the machined mounting pad. Supplier
3674 PPPL  3234 10/23/2006 Closed MCWF C-2 to C-5 Coil winding clamp stud welded to the top of the poloidal break shim on the C2-C5 coils that exhibits a permeability greater than the max. of 1.02 Mu allowed. Supplier
3678 PPPL 3209 11/2/2006 Corrective Action Needed MCWF B-2 Nine area were found to exhibit a permeability about the maximum allowed Supplier
3680 PPPL 3207 11/10/2006 Closed MCWF B-1 to B-6 B1 MCWF an interference was discovered between the external lead base block and a winding form support post. Supplier
3681 PPPL 3209 11/10/2006 Closed MCWF B-1 The following areas (see attached) were found to either have a larger radius than 0.125" or an interference (step or slope) within the radius Supplier
3682 PPPL 3207 11/10/2006 Closed MCWF B-2 Interference were discovered between the external lead block and a winding form support post.  Supplier 
3683 PPPL 3207 11/14/2006 Closed All Type A MCWF's Flange Profile Suppler
3684 PPPL 3209 11/30/2006 Closed MCWF A-4 Surface discontinuities on Tee Suppler
3685 PPPL 3209 11/30/2006 Closed MCWF A-4 Coil lip has high magnetic permeability Supplier
3692 PPPL 3234 1/4/2007 Closed MCWF A-1 Cooling tubes are in electrical contact with the casting/winding form. Supplier
3693 PPPL 3234 1/4/2007 Closed MCWF B-1 & B-2 Lead Block mounts exceed magnetic permeability requirements Supplier
3694 PPPL 3234 1/4/2007 Closed MCWF C-5 Cooling tubes are in electrical contact with the casting/winding form. Supplier
3695 PPPL 3209 1/12/2007 Closed MCWF B-3 Modular coils are beyond the max. magnetic permeability.  Supplier
3696 PPPL 3209 1/29/2007 Corrective Action Needed MCWF B-4 Modular coils are beyond the max. magnetic permeability.  Supplier 
3697 PPPL 3275 2/12/2007 Closed MCWF B IN- House TF Coil Component Fabrication  Supplier
3698 PPPL 3234 2/12/2007 Closed MCWF B Post VPI Activities  Supplier
3699 PPPL 3268 3/5/2007 Closed MCWF A-1 Flange has pulled up compromising the flange flatness.   Supplier
3700 PPPL 3209 3/6/2007 Corrective Action Needed MCWF B-5 Fourteen areas were found to exhibit a magnetic permeability.   Supplier
3701 PPPL 3209 3/8/2007 Corrective Action Needed MCWF A-5 B-5 has 7 areas found to exhibit a high magnetic permeablitiy. Supplier
3702 PPPL 3207 3/13/2007 Closed MCWF B-4 to B-6 exhibit permability beyond the max. allowed  Supplier
3703 PPPL 3268 3/14/2007 Open  All MCWF's  Nuts were magnetic  Supplier
3706 PPPL 3209 4/10/2007 Corrective Action Needed MCWF A-6 Magnetic permeability above the max. allowed. Supplier 
3707 PPPL 3234 4/10/2007 Closed MCWF C-2 Cooling tubes are in electrical contact with the casting/winding form. Supplier
3708 PPPL 3708 4/10/2007 Closed MCWF A-1 Cooling tubes are in electrical contact with the casting/winding form. Supplier
3709 PPPL 3234 4/10/2007 Closed MCWF A-3 Cooling tubes are in electrical contact with the casting/winding form Supplier
3711 PPPL 3234 5/7/2007 Closed MCWF B-1 Cooling tubes are in electrical contact with the casting/winding form. Supplier
3712 PPPL 3209 6/8/2007 Corrective Action Needed MCWF B-6 Magnetic permeability above the max. allowed. Supplier
3713 PPPL 3209 6/807 Corrective Action Needed MCWF C-6 Magnetic permeability above the max. allowed. Supplier
3717 PPPL 3234 7/18/2007 Closed MCWF A-4 Cooling tubes are in electrical contact with the casting/winding form. Supplier
3720 PPPL 3234 8/7/2007 Closed MCWF C-1 Polarization index measured 3.27 which outside of the tolerance allowed. Supplier
3724 PPPL 3234 9/6/2007 Closed MCWF B-3 Three of the Twelve liquid nitrogen cooling tubes are electrical contact with the winding forms Supplier
3725 PPPL 3234 9/6/2007 Closed MCWF C-3 Three of the Twelve liquid nitrogen cooling tubes are electrical contact with the winding forms Supplier
3731 PPPL 3234 10/23/2007 Closed MCWF B-4 Liquid Nitrogen cooling tubes are in electrical contact with the the winding form Supplier
3732 PPPL 3234 10/23/2007 Closed MCWF A-2  Liquid Nitrogen cooling tubes are in electrical contact with the the winding form Supplier
3734 PPPL 3234 11/8/2007 Closed MCWF A-1 Out of Tolerance Supplier 
3735 PPPL 3304 11/15/2007 Closed MCWF B1 & C1 Interference was discovered in the vicinity of winding clamp #67 Supplier
3738 PPPL 3309 12/11/2007 Closed Port 18 Port 18 winding form boot assembly doesn't fit around the G-11 Supplier
3739 PPPL 3234 12/12/2007 Closed MCWF A-2  Two deviations in the locations of the final winding clamps installed on the A2 MC per drawing. Supplier
3740 PPPL 3310 12/18/2007 Closed Washers 475 Inconel Washers appears to indicate that they were precipitation hardened.  Supplier
3741 PPPL 3234 1/4/2008 Closed MCWF B-2 3 or the 12 liquide nitrogen cooling tubes are in the electrical contact with the winding forms Supplier 
3744 PPPL 3314 1/17/2008 Closed Shims The shims show a wavy surfaces and several include a raised hump at the outboard end.  Supplier
3749 PPPL 3319 3/10/2008 Closed Port 17 Winding form boot assembly  Supplier 
3774 PPPL 3234 8/27/2008 Closed MCWF A-6 2 of the 12 liquid nitrogen cooling tubes are in electrical contact with the winding form. Supplier
17399 Major Tool N/A 5/24/2005 Closed MCWF C-1 Part was gouged by an errant tool path. Supplier
17452 Major Tool N/A 6/3/2005 Closed MCWF C-1 There us a tool gauge on a corner of the flange face. Supplier
17746 Major Tool N/A 8/19/2005 Closed MCWF C-1 Multiple gouges from tools and one dent Supplier 
18022 Major Tool  N/A 8/30/2005 Closed MCWF C-2 Tool gouge in T-Section.  Supplier
18236 Major Tool N/A 9/21/2005 Closed MCWF C-1 After machining several machining defects upon visual examination Supplier
18237 Major Tool N/A 9/21/2005 Closed MCWF C-1 After machining several machining defects upon visual examination Supplier
 
18238 Major Tool  N/A 9/21/2005 Closed MCWF C-1 Viewing part from the outside looking toward the poloidal break Supplier
18297 Major Tool N/A 9/30/2005 Closed MCWF C-1 C-1 dimensional inspection deviations Supplier 
18315 Major Tool  N/A 10/3/2005 Closed MCWF C-1  The following inspection steps per MTM submitted IDC report did not have supporting dimensional data from the CMM. Supplier
18607 Major Tool N/A 11/17/2005 Closed MCWF C-3 Casting defect uncovered during machining (see attached pictures) Supplier
18654 Major Tool N/A 11/17/2005 Closed MCWF C-3 There are two tool gouges in the edge of  T-section as shown in the attached picture. Supplier
18715 Major Tool N/A 12/5/2005 Closed C-2 Casting Part is rejected per ASTM A903/A903M level I.  Supplier
18776 Major Tool N/A 12/5/2005 Closed C-3 Casting There are numerous indications on the machined surface of the datum D-Flange that exceed the allowable indication size per ASTM A 903/A 903 M level 1.  Supplier
 
 
18812 Major Tool N/A 12/13/2009 Closed MCWF C-2 Dimensional nonconformances Supplier
18830 Major Tool  N/A 12/9/2005 Closed MCWF C-1, C-2 NCSX-CSPEC-141-03-10 section 3.1.1.2 table 3-4 requires elongation percentage to be a minimum of 32% at 77K.  Supplier 
18831 Major Tool N/A 12/9/2005 Closed MCWF C-1, C-2 Actual results for the room temperature Tensile test.  Supplier
18853 Major Tool N/A 12/13/2005 Closed MCWF C-2 There are not enough data points in the point cloud surfaces to match the requirements.  Supplier
18864 Major Tool N/A 12/14/2005 Closed MCWF C-2 NC 18022 was disposition by PPPL to perform a weld repair.    Supplier
18889 Major Tool N/A 12/19/2006 Closed MCWF C-3 Reference sheet 6, section P-P.  There is tooling gouge on the top of the T approx. 10" in length Supplier
19209 Major Tool N/A 2/9/2006 Closed  MCWF C-4 Tool gouge approximately 1.5" long x 5" and .250" deep.  Supplier
19215 Major Tool N/A 2/9/2006 Closed C-3 COUNTERBORES Sheet 2. detail C:35 of the 98.625 x.188 C-bores Supplier
19233 Major Tool  N/A 2/17/2006 Closed  All Type C MCWF's Per RFD 14-011 magnetic permeability.5 Supplier
19234 Major Tool  N/A 2/17/2006 Closed All Type C MCWF's Per RFD 14-011 magnetic permeability. Supplier
19269 Major Tool N/A  2/16/2006 Closed MCWF C-3 15 areas of cluster indications (shrink, cold, shuts, non-metallic inclusions)  Supplier
19290 Major Tool  N/A 2/20/2006 Closed MCWF C-3 X-Ray failure on; location T Supplier
19291 Major Tool  N/A 2/20/2006 Closed MCWF C-3 X-Ray failure on; flange 1 and flange 2 Supplier
19298 Major Tool  N/A 2/21/2006 Closed MCWF C-3 Dimensional inspection nonconformances Supplier
19314 Major Tool N/A 2/27/2006 Closed MCWF C-3 Dimensional inspection nonconformances Supplier
19321 Major Tool N/A 3/3/2006 Closed MCWF C-4 The tool gouge width and location varies along the surface. Supplier
 
Attachment
19455 Major Tool N/A 3/23/2006 Closed MCWF C-4  LPI indications Supplier 
19474 Major Tool N/A 3/23/2006 Closed MCWF C-4 Radiographically identified casting discontinuities (non-metallic & gas porosity) noted.  Supplier
19475 Major Tool N/A 3/28/2006 Closed MCWF C-4 Several miscellaneous machining defects in various locations so the castings. Supplier
19483 Major Tool N/A 3/24/2006 Closed MCWF C-4  Dimensional nonconformances Supplier
  Major Tool  N/A 3/30/2006 Closed MCWF C-5 Sheet 6, Zone F2; 1.125 +/ -.010 checks 1.025" Supplier 
 
19511
 
  Major Tool N/A 4/14/2006 Closed MCWF C-5 Part is rejected per ASTM A903m level 1 (see attachment) Supplier
 
19587
 
 
19607 Major Tool N/A 4/14/2006 Closed MCWF C-5 The radiographic inspection performed on the T section revealed 8 entrapped, gas-type discontinuities in film location 0-1 Supplier 
 
Attachment
19709 Major Tool N/A 4/25/2006 Closed MCWF A-1 Weld repair to tool gouge Supplier 
19710 Major Tool N/A 4/26/2006 Closed MCWF C-5 Minor Weld Repairs  Supplier
19713 Major Tool N/A 4/26/2006 Closed MCWF C-5 Dimensional nonconformances Supplier
19718 Major Tool N/A 4/27/2006 Closed MCWF C-5 Miscellaneous surface problems Supplier
19783 Major Tool  N/A 5/8/2006 Closed MCWF A-1 34 counterbores are under low limit of the tolerance Supplier
19891 Major Tool  N/A 5/31/2006 Closed MCWF A-1 Part is rejected per ASTM A903/A903M Level 1. Supplier
19916 Major Tool N/A 5/26/2006 Closed MCWF A-1 RT Rejects are the rejects as reported on the PT report, rejection #7. Supplier 
19933 Major Tool N/A 5/31/2006 Closed MCWF A-1 Several misc. items were found during the final visual inspection of the part Supplier 
19942 Major Tool N/A 6/1/2006 Closed MCWF A-1 Dimensional nonconformances Supplier
20044 Major Tool N/A 6/22/2006 Closed MCWF A-2  Part is rejected per ASTM A903/A903 M Level 1. Supplier
20080 Major Tool N/A 6/27/2006 Closed MCWF A-2  Dimensional & Visual nonconformances Supplier
20124 Major Tool N/A 7/11/2006 Closed MCWF A-3 Hole Diameter measures 2.057" (.169" over the high limit of tolerance) Supplier 
 
20166 Major Tool NA 7/24/2006 Closed MCWF A-3 Part is rejected per requirements of ASTM  A903/903M 1 Five indications were found at time of inspection. Supplier 
20201 Major Tool N/A 7/1/2006 Closed MCWF A-3 Dimensional nonconformances Supplier
20338 Major Tool N/A 8/22/2006 Closed MCWF B-2 Sheet 7, zone B3 three of the 3/8 -16 UNC-2B holes cannot be machined into the casting pad.  The machining qualifications relative to the cast stock resulted in a shift of approx. .350" from the ideal location for this feature. Supplier
20449 Major Tool N/A 9/13/2006 Closed MCWF B-2 Flange holes mis-drilled Supplier
20475 Major Tool N/A 9/15/2006 Closed MCWF B-1 & B-2 Lead block are deviations Supplier
20483 Major Tool N/A 9/17/2006 Closed MCWF B-1  Rejectable PT indications Supplier
20487 Major Tool N/A 9/18/2006 Closed MCWF B-1  Poloidal Break Gap Limits Exceeded Supplier
20518 Major Tool N/A 9/26/2006 Closed MCWF B-1 Rejectable PT Indication in Weld Repair Supplier
20519 Major Tool N/A 9/25/2006 Closed MCWF B-1 Visual Nonconformances Supplier
20528 Major Tool N/A 9/26/2006 Closed MCWF B-1 Dimensional nonconformances Supplier
20632 Major Tool N/A 10/18/2006 Closed MCWF B-2 Rejectable PT Indications Supplier
20670 Major Tool  N/A 10/25/2006 Closed MCWF B-2 Visual Nonconformances. Supplier
20676 Major Tool N/A 10/26/2006 Closed MCWF B-2 Dimensional Nonconformances Supplier
20741 Major Tool N/A 11/13/2006 Closed MCWF A-4 RT Rejections Supplier
20759 Major Tool N/A 11/13/2006 Closed MCWF A-4 Dimensional Conformances  Supplier
20761 Major Tool N/A 11/14/2006 Closed MCWF A-4 Tooling marks were identified in 3 separate areas during the visual review of the casting.  Supplier
20871 Major Tool N/A 12/14/2006 Closed  MCWF B-3  Rejectable PT Indications Supplier 
 
20917 Major Tool  N/A 12/22/2006 Closed MCWF B-3  Dimensional Conformances  Supplier
             
20920 Major Tool N/A 1/4/2007 Closed MCWF B-3 Several Items noted during the visual review of casting See Attachment. Supplier 
 
21015 Major Tool N/A 1/19/2007 Closed MCWF B-4 Rejectable PT Indications Supplier
21032 Major Tool N/A 1/19/2007 Closed MCWF B-4 Dimensional nonconformances Supplier
21038 Major Tool N/A 1/19/2007 Closed MCWF B-4 Rejectable Visual Indications Supplier
21114 Major Tool N/A 2/1/2007 Closed MCWF C-6 Lead Pad is Undersized. Supplier
21124 Major Tool N/A 2/9/2007 Closed MCWF B-5 Rejectable PT Indications Supplier
21142 Major Tool N/A 2/12/2007 Closed MCWF B-5 Dimensional nonconformances Supplier
21144 Major Tool N/A 2/12/2007 Closed MCWF B-5 Visual Nonconformances Supplier
21216 Major Tool  N/A 2/21/3007 Closed MCWF A-6   Lead Block hole  Supplier 
21242 Major Tool N/A 2/26/2007 Closed MCWF A-5  Rejectable PT Indications Supplier
Attachment              
21252 Major Tool N/A 2/27/2007 Closed MCWF A-5  Dimensional Nonconformances Supplier
Spreadsheet              
21264 Major Tool N/A 2/28/2007 Closed MCWF A-5  Rejectable RT Indication Supplier
Spreadsheet              
21265 Major Tool N/A 2/28/2007 Closed MCWF A-5  Visual Nonconformances Supplier
21296 Major Tool N/A 3/9/2007 Closed MCWF B-6 Mis-positioned holes on lifting pad Supplier 
21308 Major Tool N/A 3/26/2007 Closed MCWF A-6 Lead Block hole repair PT rejections Supplier
21432 Major Tool N/A 3/23/2007 Closed MCWF A-6 Rejectable PT Indications  Supplier
21482 Major Tool N/A 3/26/2007 Closed MCWF A-6 Visual Discontinuities Supplier
21483 Major Tool N/A 3/26/2007 Closed MCWF A-6 Dimensional Nonconformances Supplier
21762 Major Tool N/A 5/8/2007 Closed MCWF C-6  Poloidal Break Gap Supplier
21757 Major Tool N/A 5/4/2007 Closed MCWF C-6 Rejectable PT Indications Supplier
21790 Major Tool N/A 5/8/2007 Closed  MCWF C-6 Dimensional Nonconformances Supplier
21792 Major Tool N/A 5/8/2007 Closed MCWF C-6 Visual Nonconformances Supplier
21847 Major Tool N/A 5/18/2007 Closed MCWF B-6  Rejectable PT Indications Supplier 
21871 Major Tool N/A 5/23/2007 Closed MCWF B-6 Visual Nonconformances  Supplier
21872 Major Tool N/A 5/23/2007 Closed MCWF B-6 Dimensional Nonconformances  Supplier 
32206 EIO N/A 3/22/2006 Closed MCWF C-4, C-5, & C-6 C-5 flange thickness concerns raised by MTM in the 3/7 teleconference Supplier
90606 EIO N/A 9/6/2006 Closed MCWF B-3 & B-6 VV attachment pad discrepancies Supplier
 
 
 
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