Measuring Offset Surfaces

PWI000059

Context

this document applies to :

  1. PowerINSPECT 1200
  2. PowerINSPECT 1300
  3. PowerINSPECT 1355
  4. PowerINSPECT 2001
  5. PowerINSPECT 2200

Gripe no 15

Summary

PowerINSPECT allows you to measure surfaces which are offset relative to a CAD.   You may also carry out a free form fit with offset surfaces.  This document explains the sign conventions.  If the probe travels through the CAD surface the offset is negative.  If the probe does not reach the CAD surface the offset is positive.  A fuller description is given in the PowerINSPECT User Guide, Appendix B.

Description

PowerINSPECT allows you to measure surfaces which are offset relative to a CAD.  This occurs in two common cases:

1.  A CAD of zero thickness is used to represent a physical part with a small thickness that can be considered uniform.  Typical examples:   sheet metal pressings, fabric interior trim

pressing.gif (5633 bytes)  jig.gif (4309 bytes)

2.  Electrodes:  the spark gap means that the electrode is smaller than the part it will produce

mould.gif (7425 bytes)  electrode.gif (3760 bytes)

If you need to use an offset you must define its size and direction.

The sign of the offset depends on how the probe approaches the surface.  If the real surface is offset towards the probe then the offset is positive.  If the real surface is offset away from the probe then the offset is negative.  This is summarised in the diagram below.thickness.gif (3188 bytes)

If you are using a rigid probe (commonly used on inspection arms) then you must point the probe towards the surface along the direction of travel, consistent with the diagram above.

You can set the offset at the beginning of a PowerINSPECT session,

offsetgeneral.gif (21197 bytes)

or during a session using Measures- Parameters

measparoffset.gif (6263 bytes)

Edge points may be offset using the same convention.

Free form fit

If you are using a free form fit the same rules apply.  You may have to offset the dynamic points if the points you are measuring are offset relative to the CAD.  The convention is the same as for the surface offset.  The diagram below shows different combinations of offsets.  The dynamic points are always located on the CAD surface:  the X represents the point where the probe contacts the physical part.

detailedoffset.gif (5719 bytes)