Major Tool & Machine, Inc.
Page: 1
 1458 East 19th Street
MTM N/C: 20676
Date: 10/26/06
 Indianapolis, IN 46218-4289
User ID: GRIFFITH

ENERGY INDUSTRIES OF OHIO
Customer:
Telephone:
216-496-2314
Contact:
NANCY HORTON
NKHFlowen@aol.com
E-Mail:
216-328-2001
Fax:

S005242-F/Ln:2
Customer P.O.:
SE141-115 / MODULAR COIL, TYPE B
Part:
B2
Serial No./Qty:
9
Revision:
SE141-115
Drawing ID:
W/O Links:
1-Type:W: 65708/2.0 Sub: 1 

317-636-6433
Telephone:
MIKE GRIFFITH
Reported By:
Fax:
317-634-9420
E-Mail:
mGriffith@MajorTool.com

Problem:
Workorder: 65708/2.0 Sub:1 Op:132
      Inspection Test #: 60  rejected: : {h|.02|A}: .027
      Inspection Test #: 90  rejected: OUTER AS CAST SURFACES: {g|.5|A|C|B}: -.0129 TO .306
      Inspection Test #: 130  rejected: 2X R.11: : .110 TO .120   E SIDE HOLE#BREAK TO 7  18-25 38-43 48-57
59-64 73-84 ARE .250R
      Inspection Test #: 150  rejected: MACHINED SURFACES
M TO M1: {g|.02|R|S|T}: -.0178 TO .0251
      Inspection Test #: 160  rejected: DATUM D SIDE
VERIFY SHELL INTERSECT CLEARANCE
USING GAGE MTMFX-3473: : ACCEPT IN ALL AREAS EXCEPT BETWEEN HOLE #83-84 AND 88-94
      Inspection Test #: 170  rejected: P TO M: {g|,2|R|S|T}: -.0316 TO .1214
      Inspection Test #: 190  rejected: MACHINED SURFACES
N TO N1: {g|,02|R|S|T}: -.0282 TO .0265
      Inspection Test #: 200  rejected: DATUM E SIDE
VERIFY SHELL INTERSECT CLEARANCE
USING GAGE MTMFX-3473: : ACCEPT IN ALL AREAS EXCEPT BETWEEN HOLE #30-46 49-56 & 82-84
      Inspection Test #: 210  rejected: Q TO N: {g|.2|R|S|T}: .022 TO .1179
      Inspection Test #: 240  rejected: : 84X .375-16 UNC y .75
: ALL THREADS ARE GOOD EXCEPT 1 HOLE IS REJECTED HOLE #91 IS TAPPED AT A ANGLE
      Inspection Test #: 250  rejected: : 84X b.625 y .188: .156 TO .190    44 HOLES ARE UNDERSIZED ON
DEPTH
      Inspection Test #: 260  rejected: : {#|,06|R|S|T}: .003 TO .144
      Inspection Test #: 340  rejected: DATUM E: {f|,01}: .045
      Inspection Test #: 360  rejected: DATUM D: {f|,01}: .032
      Inspection Test #: 510  rejected: : 14X
d1.885 ~ .003 THRU: 1.884 TO 1.886   HOLE #6 1.884 - 1.889   HOLE #10 1.884 - 1.893
      Inspection Test #: 540  rejected: : 10X
d1.885 ~ .003 THRU: 1.884 TO 1.886     HOLE #19 HAS A GROOVE .400 TALL BY .018 DEEP
      Inspection Test #: 560  rejected: 10 X Ø1.885: {#|,06|M|A|D}: .0316  TO .063
      Inspection Test #: 580  rejected: : 3x bd2.000 - 2.001
y .990 - 1.000: 3X - 2.0002 BY 1.003
      Inspection Test #: 590  rejected: 3X Ø1.130:  {#|d.06|M|A|D}: .054 TO .066
      Inspection Test #: 610  rejected: Ø1.375-6UNC: {#|.06|M|A|D}: .022 TO .072
      Inspection Test #: 630  rejected: : d.03 x 45` CHAMFER: .500
      Inspection Test #: 650  rejected: : d.03 x 45` CHAMFER: .505
      Inspection Test #: 680  rejected: 3X Ø1.50: : 1.476 TO 1.491
      Inspection Test #: 840  rejected: 2X .88/1.13: : 1.090 AND 1.170
      Inspection Test #: 880  rejected: 2X 1.56: : 1.78 TO 1.81
      Inspection Test #: 900  rejected: : 6X
.375-16UNC-2B TAP y .75
.03  X 45` CHAMFER: ALL GOOD EXCEPT ONE HOLE THE NOGO GOES 4 TURNS
      Inspection Test #: 1010  rejected: AS CAST SURFACES: {g|,5|A|B|C}: -.309 TO .435

n:\mtmapps\Mtnonc14.qrp

Major Tool and Machine, Inc.  1458 East 19th Street, Indianapolis, IN 46218-4289  Tel: 317-636-6433  Fax: 317-634-9420

 Major Tool & Machine, Inc.
Page: 2
 1458 East 19th Street
MTM N/C: 20676
Date: 10/26/06
 Indianapolis, IN 46218-4289
User ID: GRIFFITH

Proposed Disposition:
STEP 130 REJECTION FOR OVERSIZE RADIUS TO BE REWORKED PER DIRECTION FROM PPPL:
-Non-conforming radii are to be ground to a corner radius of 0.06-0.1 1".
-Steps or undercuts not to exceed 0.03" are acceptable.
-Use care to not gouge adjacent areas, since these surfaces are used in measurements.

MTM PROPOSES THAT ALL OTHER REJECTIONS BE ACCEPTED AS IS.

  13 PAGE IDC ATTACHMENT
Number of additional pages: 

Customer Disposition:       [   ] Use As Is          [  ] Rework          [  ] Repair          [  ] Scrap          [  ] Replace

Title:
Date:

Major Tool Implemented By:

n:\mtmapps\Mtnonc14.qrp

Major Tool and Machine, Inc.  1458 East 19th Street, Indianapolis, IN 46218-4289  Tel: 317-636-6433  Fax: 317-634-9420