From: Freudenberg, Kevin D. [freudenbergk@ornl.gov]
Sent: Tuesday, July 03, 2007 4:10 PM
To: Wayne T. Reiersen
Subject: RE: Shear test objectives

here it goes.

 

 

1. Validate that the "real world" friction shims work as advertised.

 

2. Determine change in preload of the entire assembly when cooled to 80K and cycled.

 

3. Validate FEA models for individual bolt connections.

 

4. Determine cyclic effects on the overall joint.

 

5. Establish if the "strain gage in bolt" will work to monitor preload during operation.

 

6. Pull to failure of friction shim at which point bolt will load up and take shear. (when does this happen)

 

7. From a practical standpoint, the info should allow us to come up with a re-tightening schedule. 

 

 

All the best

 

 

Kevin

 

 

 

 

Kevin D. Freudenberg

Mechanical Design and Analysis

Oak Ridge National Laboratory

US ITER Team

(865) 574-1310

 

 

 

 


From: Wayne T. Reiersen [mailto:reiersen@pppl.gov]
Sent: Monday, July 02, 2007 3:18 PM
To: Freudenberg, Kevin D.
Cc: Nelson, Brad E.; Cole, Michael; Williamson, David E.
Subject: Shear test objectives

 

Kevin,

 

It was useful for the tension tests to write down the test objectives (see below).  Would you please take a shot at doing the same for the bolt shear tests?  First on my list would be to confirm the FEA modeling of the bolted joint.  I remember from the “pin cushion” test that our estimate of the stiffness was quite high compared to the ideal model.

 

Regards,

 

Wayne

 


From: Wayne T. Reiersen
Sent: Tuesday, May 29, 2007 9:18 AM
To: Geoffrey J. Gettelfinger
Cc: Lawrence E. Dudek; Bradley E. Nelson; xdw@ornl.gov; Phil Heitzenroeder; mjc@ornl.gov
Subject: Tension test objectives

 

Geoff,

 

To answer your question in writing, the objectives of the tension tests are as follows:

 

1.      Determine deflection of joint under axial preload

2.      Confirm Supernut torque-load curve and accuracy of UT tester

3.      Determine change in preload when cooled to 80K

4.      Determine change in preload due to thermal cycling

5.      Determine change in preload due to relaxation at RT

6.      If there is noticeable relaxation at RT, re-tighten the assembly and determine if there is any subsequent change.

 

Others, please add or subtract as appropriate.

 

Thanks,

 

Wayne