From: Hutch Neilson
Sent: Monday, August 07, 2006 10:45
PM
To: Hutch Neilson; Bradley E. Nelson; Jim Lyon; Lawrence E. Dudek;
Mike Williams; Michael C. Zarnstorff; Phil Heitzenroeder; Wayne T. Reiersen;
Ronald L. Strykowsky; Mike Cole
Subject: Summary of NCSX SIT Meeting
of 8/7/06
Summary of NCSX
System Integration Team (SIT) Meeting of Monday, August 7,
2006
1. Safety items
- Wayne: Since our last SIT
meeting, NCSX response to the recent ISM review were discussed with PPPL
ES&H Division and incorporated into the Lab’s action plan. No changes in
the NCSX responses. Responsibility: Hutch track the actions to
closure.
- Mike W.: An internal audit
of PPPL’s lockout/tagout (LOTO) program is under way, and expected to be
completed next week. Expected outcomes will be some streamlining of PPPL
procedure (ESH-016) and changes in the training, but no major changes in the
program. Mike W. will follow through with the audit and take the
lead on changes in procedures and training. No major issues seen for NCSX at
this time.
2. Risks
- Results of C1 testing and
future test plans (Wayne)
- Analysis of test results
and recommendations for future work are nearly complete. A peer review will
be scheduled in the near future, probably next week.
- Preliminary conclusions
(subject to review): adopt fiber optic strain gauges for the stellarator.
Re-test C1 in January with the repaired lead area, fiber optic strain
gauges, LN manifolding design recently developed, and cryostat cooling
improvements.
- Cost estimates for C1
re-test and per-coil costs of any future coil tests will be presented at the
peer review.
- Field Period Assembly risks
and planning issues (Wayne)
- Updated plans for field
period assembly design and operations are being developed in conjunction
with the job managers, Brown and Viola. The goal is to incorporate the
updated plans into the performance measurement baseline in the next 2 weeks,
working with Strykowsky. Risks are being addressed as part of the
planning, highlighted by the following main risks:
- Risk #1: Availability of
Brown for FPA design, due to demands on his time from other work packages,
e.g. MC and VV Title III issues. Planning will take this into account
realistically.
- Risk #2: Concerns about
the parts fitting together. For example interferences with as-cast surfaces
on the MCWF. Expect that some grinding will be required. Mitigation options
include pre-fitting of parts and additional metrology, but these are not
budgeted.
- Design Integration (WBS 19,
82). Concern raised by Mike C. that this area is inadequately covered,
due to demands on Brown and Cole. Action: Wayne and Mike C. discuss
offline.
- MCWF issues, e.g.
overstocked areas on Type A. These will be on the agenda for MCWF
Contract Status meeting with EIO and MTM at PPPL, August 10. Provide
agenda input to Hutch. Action: Hutch issue draft agenda for comment.
- Additional coil winding
fixture (Hutch): The project has decided to install an additional
fixture in the coil manufacturing facility. Estimated cost is about $100k.
Assessment is that it would provide additional flexibility and benefit the
schedule by at least enough to pay for itself, without adding staff. Staff
could be increased in the future if deemed appropriate, but that is not the
plan at this time.
3. Response to DOE request for
cost and schedule analysis
- PPPL has formally replied
to Faul request, promising analysis results by Sept. 15.
- ETC update will take into
account new developments or understanding since the May Lehman review, such as
MCWF and MC cost and schedule trends, new coil winding fixture, coil testing
conclusions noted above, FPA planning update noted above, design integration
changes if needed.
- Hutch proposed a scheduling
logic for the remaining work, noting two classes of work:
- Class A (Completing the
stellarator core out to the PF coils- high technical risk): modular,
TF, and PF coils; vacuum vessel assembly; base structure; coil structures;
field period assembly; machine assembly.
- Class B (Interfacing the
core to the existing infrastructure- low technical risk): cryostat, trim
coils, power supplies, I&C, cryo. system, coil services; integrated
testing.
It was proposed
that the work should be scheduled with the Class A work, the remaining
contingency, the remaining system engineering effort, and most of the
management effort front-loaded in FY07-08 in order to minimize the risks to
completing the stellarator core with the $32M of funding available in those
years. The Class B work would be back-loaded in FY08-09, accepting
higher cost & schedule risks in those tasks. Comments on the proposal were
requested. Action: Hutch follow up with Ron to analyze the proposed
logic.
- Mike W. is compiling
estimates for equipment upgrades, identified by Mike Z., needed to prepare for
the first year of plasma physics operations in FY-11. Estimate inputs
are being provided by:
- Brent Stratton:
diagnostics
- Elmer Fredd: ECH
- Brad Nelson: internal
hardware
- Larry Dudek: bakeout,
cryogenics
- Bill Blanchard: vacuum
systems
- Tim Stevenson: NBI
- Paul Sichta: controls
- Raki Ramakrishnan: power
supplies
The results will be
issued in spreadsheet format this Friday, Aug. 11. After that, Ron and Mike Z.
will schedule the work and fit it into the expected funding profile.
- It was also discussed that
estimates for operating & maintenance costs in FY09-11 will be
needed.
4. NCSX Research Forum
(Side Discussions)
- The first NCSX Research
Forum will be December 7 (afternoon) and December 8 (morning), immediately
following the NSTX Research Form scheduled for Dec. 5-7. As currently
envisioned, the Dec. 7 session will be mainly informational, with
presentations by the NCSX team and time for Q&A. The Dec. 8 session
is intended to provide an opportunity for more in-depth community feedback,
e.g. via structured breakout sessions or possibly less formal discussions. The
specifics need to be worked out. Action: Hutch follow up with NSTX
and OFES regarding the announcement. Mike Z. and Jim continue to flesh
out the specifics.
5. Next SIT Meeting: August
21
Summary by:
Hutch Neilson