SEQ NUMBER	OPERATION NUMBER	OPERATION DESCRIPTION	STD MACHINE TIME	

020
030
040
080
100
120
140
142
145
150
	
SCBU14
BUHV12
SCBU14
BUHV12
CJUM19
SERH01
CJUM29
TSTCAB
REPORT
LABEL2	
2.376" - 2.625" 2.5" LAY
2.751"-3.25" (3") LAY
2.376" - 2.625" 2.5" LAY
2.751"-3.25" (3") LAY
5"-10" LAY JUMBO UNINSUL
SGL SERV .181" AND LARGER
5"-10" LAY 1-1/2:1 RATIO
QC CABLING TEST
TEST REPORTS REQUIRED
SPECIAL LABELING	
3.9
2.1
1.3
0.7
5.2
6.3
22.0
0.0
0.0
0.0	
		TOTAL HOURS	41.6
	
	Routing Group
	1          PRIMARY ROUTING

    Routing Comments
	*  

   Item Notes
 	SQUARED ROPE-LAY CABLE:
	
	1/0 AWG 12X5/54/34 BARE OF COPPER TO 440" +/- .009" OD
	SINGLE NYLON SERVE TO .440" +/- .009" OD, FORMED TO 
	.391" +/-.008" BY .350" +/-.008", 
	TOLL MATERIAL - 1" X .004" GLASS TAPE, 50% LAP TO  .415" +/-.010" 
	BY .374" +/-.010" DIMENSIONS
	
	SPECIAL REQUIREMENTS:
	TIM ROY MUST BE CONTACTED PRIOR TO SET UP OF EACH
	OPERATION
	
	305 FT/REEL, +25 FT/-0 FT QTY VARIANCE PER REEL,
	ONE CONTINUOUS LENGTH 

	LBS PER MFT

	 *54190$%020*	 *N98-TOL-811*	FIRST RUN
					                                                  Change requires written approval from customer

	Seq	Op Start	Op Comp	Op No	Op Desc	Std Hrs	Op Qty	Setup Hrs
	****************************************************************************************************************************************************************
	020			SCBU14	2.376" - 2.625" 2.5" LAY	3.9	146.368	0.0

	Item Notes
	****************************************************************************************************************************************************************

	Operation Detail
	****************************************************************************************************************************************************************
	NINE SUBCABLES:
	
	USE 3 SPOOLS OF N34BOF/14 LOT # __________
	USE 1 SPOOL  OF N34BOF/12 LOT # __________
	
	BUNCH 54/34 BARE OF COPPER AT 2-1/2" RHL TO .053" +/-.002" OD
	
	NOTE: DO NOT USE ANY LUBRICANTS
	
	TIM ROY MUST BE CONTACTED PRIOR TO SET UP
	
	NOTE:  ALL DIES, PULLEYS AND ANYTHING THAT WIRE CONTACTS MUST 
	BE CLEANED BEFORE BUNCHING
	
	COMPLETE FIRST BUNCH, OUTER ELEMENT RECORD AND MEASURING 
	DEVICE RECORD ON FORM 1047 AT START AND END OF RUN

	_________LENGTHS
	
	_________FOOTAGE
	
	_________LBS/SPOOL
	
	P/U ON___________  MUST USE CLEAN REELS
	
	OPERATOR SIGNATURE________________
	
	WIP LABEL INFORMATION: MOVE TO 01

	

	

	
	
	****************************************************************************************************************************************************************
	*

	 *54190$%030*	 *N98-TOL-811*	FIRST RUN
					                                                  Change requires written approval from customer

	Seq	Op Start	Op Comp	Op No	Op Desc	Std Hrs	Op Qty	Setup Hrs
	****************************************************************************************************************************************************************
	030			BUHV12	2.751"-3.25" (3") LAY	2.1	28.523	0.0

	Item Notes
	****************************************************************************************************************************************************************

	Operation Detail
	****************************************************************************************************************************************************************
	NINE SUBCABLES
	
	BUNCH 5/54/34 BARE OF COPPER AT 3-1/2" RHL TO .103" +/-.003" OD
	
	DO NOT USE ANY LUBRICANTS
	
	TIM ROY MUST BE CONTACTED PRIOR TO SET UP
	
	NOTE:  ALL DIES, PULLEYS AND ANYTHING THAT WIRE CONTACTS MUST 
	BE CLEANED BEFORE BUNCHING
	
	COMPLETE SECOND BUNCH, OUTER ELEMENT RECORD AND MEASURING 
	DEVICE RECORD ON FORM 1047 AT START AND END OF RUN
	
	__________LENGTHS
	
	__________FOOTAGE/SPOOL
	
	__________LBS/SPOOL
	
	P/U ON __________   MUST USE CLEAN REELS
	            
	OPERATOR SIGNATURE _____________________                                    
	
	WIP LABEL INFORMATION:  MOVE TO 05

	

	

	
	****************************************************************************************************************************************************************
	*

	 *54190$%040*	 *N98-TOL-811*	FIRST RUN
					                                                  Change requires written approval from customer

	Seq	Op Start	Op Comp	Op No	Op Desc	Std Hrs	Op Qty	Setup Hrs
	****************************************************************************************************************************************************************
	040			SCBU14	2.376" - 2.625" 2.5" LAY	1.3	48.790	0.0

	Item Notes
	****************************************************************************************************************************************************************

	Operation Detail
	****************************************************************************************************************************************************************
	THREE SUBCABLES FOR CORE
	
	USE 3 SPOOLS OF N34BOF/14 LOT # __________
	USE 1 SPOOL OF N34BOF/12  LOT # __________
	
	BUNCH 54/34 BARE OF COPPER AT 2-1/2" LHL TO .053" +/-.002" OD
	
	DO NOT USE ANY LUBRICANTS
	
	TIM ROY MUST BE CONTACTED PRIOR TO SET UP
	
	NOTE:  ALL DIES, PULLEYS AND ANYTHING THAT WIRE CONTACTS MUST 
	BE CLEANED BEFORE BUNCHING
	
	COMPLETE FIRST BUNCH CORE RECORD AND MEASURING 
	DEVICE RECORD ON FORM 1047 AT START AND END OF RUN

	_________LENGTHS
	
	_________FOOTAGE
	
	_________LBS/SPOOL
	
	P/U ON___________   MUST USE CLEAN REELS
	
	OPERATOR SIGNATURE________________
	
	WIP LABEL INFORMATION: MOVE TO 01

	

	

	

	****************************************************************************************************************************************************************
	*

	 *54190$%080*	 *N98-TOL-811*	FIRST RUN
					                                                  Change requires written approval from customer

	Seq	Op Start	Op Comp	Op No	Op Desc	Std Hrs	Op Qty	Setup Hrs
	****************************************************************************************************************************************************************
	080			BUHV12	2.751"-3.25" (3") LAY	0.7	9.508	0.0

	Item Notes
	****************************************************************************************************************************************************************

	Operation Detail
	****************************************************************************************************************************************************************
	3 SUBCABLES FOR CORE
	
	BUNCH 5/54/34 BARE OF COPPER AT 3-1/2" LHL TO .103" +/-.003" OD
	
	DO NOT USE ANY LUBRICANTS
	
	TIM ROY MUST BE CONTACTED PRIOR TO SET UP
	
	NOTE:  ALL DIES, PULLEYS AND ANYTHING THAT WIRE CONTACTS MUST 
	BE CLEANED BEFORE BUNCHING
	
	COMPLETE SECOND BUNCH CORE RECORD AND MEASURING 
	DEVICE RECORD ON FORM 1047 AT START AND END OF RUN
	
	__________LENGTHS
	
	__________FOOTAGE/SPOOL
	
	__________LBS/SPOOL
	
	P/U ON __________  MUST USE CLEAN REELS
	            
	OPERATOR SIGNATURE _____________________                                    
	
	WIP LABEL INFORMATION:  MOVE TO 05  

	

	
	****************************************************************************************************************************************************************
	*

	 *54190$%100*	 *N98-TOL-811*	FIRST RUN
					                                                  Change requires written approval from customer

	Seq	Op Start	Op Comp	Op No	Op Desc	Std Hrs	Op Qty	Setup Hrs
	****************************************************************************************************************************************************************
	100			CJUM19	5"-10" LAY JUMBO UNINSUL	5.2	2.927	0.0

	Item Notes
	****************************************************************************************************************************************************************

	Operation Detail
	****************************************************************************************************************************************************************
	CONTACT QC FOR SERIAL NUMBERS.
	
	CABLE 9X5/54/34 BARE OF COPPER AT 5-1/2" LHL AROUND 3X5/54/34 AT 
	5-1/2" RHL TO .440" +/-.009" OD
	409.2#/M'
	
	TIM ROY MUST BE CONTACTED PRIOR TO SET UP
	
	SEND 2 FT SAMPLE WITH ENDS SECURELY TAPED TO QC LAB
	
	NOTE:  ALL DIES, PULLEYS AND ANYTHING THAT WIRE CONTACTS MUST 
	BE CLEANED BEFORE BUNCHING
	
	COMPLETE CABLING RECORD (NOT FORMED) AND MEASURING 
	DEVICE RECORD ON FORM 1047 AT START AND END OF RUN
	
	LENGTHS__________________
	
	FOOTAGE__________________
	
	P/U ON __________   MUST USE CLEAN REELS
	            
	OPERATOR SIGNATURE _____________________                                    
	
	WIP LABEL INFORMATION: MOVE TO 01

	

	
	****************************************************************************************************************************************************************
	*

	 *54190$%120*	 *N98-TOL-811*	FIRST RUN
					                                                  Change requires written approval from customer

	Seq	Op Start	Op Comp	Op No	Op Desc	Std Hrs	Op Qty	Setup Hrs
	****************************************************************************************************************************************************************
	120			SERH01	SGL SERV .181" AND LARGER	6.3	2.824	0.0

	Item Notes
	****************************************************************************************************************************************************************

	Operation Detail
	****************************************************************************************************************************************************************
	[USE P/N: YSN70LT-20E-1] (4.56#/M')  LOT # __________
	20 END 70LT NYLON RHL TO .440" +/-.009"	 OD
	
	SERVE TO BE TIGHT
	
	TIM ROY MUST BE CONTACTED PRIOR TO SET UP
	
	NOTE:  ALL DIES, PULLEYS AND ANYTHING THAT WIRE OR SERVE 
	CONTACTS MUST BE CLEANED BEFORE BUNCHING
	
	COMPLETE SERVED CABLE RECORD (NOT COMPACTED) AND MEASURING 
	DEVICE RECORD ON FORM 1047 AT START AND END OF RUN
	
	P/U ON _______________  MUST USE CLEAN REELS
	
	OPERATOR SIGNATURE ________________________________
	
	WIP LABEL INFORMATION:MOVE TO 05

	

	

	****************************************************************************************************************************************************************
	*

	 *54190$%140*	 *N98-TOL-811*	FIRST RUN
					                                                  Change requires written approval from customer

	Seq	Op Start	Op Comp	Op No	Op Desc	Std Hrs	Op Qty	Setup Hrs
	****************************************************************************************************************************************************************
	140			CJUM29	5"-10" LAY 1-1/2:1 RATIO	22.0	2.759	0.0

	Item Notes
	****************************************************************************************************************************************************************

	Operation Detail
	****************************************************************************************************************************************************************
	TIM ROY MUST BE CONTACT PRIOR TO SET UP
	CONTACT QC FOR TESTING ONCE MACHINE IS SET UP
	
	FORMING AND TAPE DONE IN ONE OPERATION
	
	FORMED WITH 4U TURKSHEAD TO .391" +/-.008" BY .350" +/-.008" 
	DIMENSIONS
	
	LENGTH TO BE MEASURED WITH CATAPULLER MEASURING DEVICE.
	
	[USE P/N: TOLLTG1X004] (6.548#/M')  LOT # __________
	1"X.004" S-GLASS TAPE, 50% LAP, .54" RHL TO .415" +/-.010" BY .374" 
	+/-.010" DIMENSIONS, DO NOT EXCEED 50% LAP
	
	NOTE:  ALL DIES, PULLEYS, TURKSHEAD AND ANYTHING THAT WIRE, 
	SERVE, OR TAPE CONTACTS MUST BE CLEANED BEFORE BUNCHING
	
	COMPLETE FORMED TAPED CABLE RECORD AND MEASURING 
	DEVICE RECORD ON FORM 1047 AT START AND END OF RUN
	
	LENGTHS__________________
	
	FOOTAGE__________________
	 
	CUSTOMER SPECIFIC SPOOL TYPE
	P/U ON 18" PLYWOOD [SPW53]  MUST USE NEW REELS
	TAKEUP ON SPOOL ON EDGE
	LEAVE 6" OF CABLE EXPOSED
	305 FT/REEL, +25 FT/-0 FT QTY VARIANCE PER REEL,
	ONE CONTINUOUS LENGTH
	
	OPERATOR SIGNATURE _____________________                                    
	
	WIP LABEL INFORMATION: MOVE ENTIRE AMOUNT TO 59
	
	****************************************************************************************************************************************************************
	*

	 *54190$%142*	 *N98-TOL-811*	FIRST RUN
					                                                  Change requires written approval from customer

	Seq	Op Start	Op Comp	Op No	Op Desc	Std Hrs	Op Qty	Setup Hrs
	****************************************************************************************************************************************************************
	142			TSTCAB	QC CABLING TEST	0.0	2.400	0.3

	Item Notes
	****************************************************************************************************************************************************************

	Operation Detail
	****************************************************************************************************************************************************************
	QC TO VERIFY SET UP
	
	COMPLETE FORMED TAPED CABLE RECORD AND MEASURING 
	DEVICE RECORD ON FORM 1047 AT START OF RUN
	
	QC SIGNATURE_____________________

	
	
	****************************************************************************************************************************************************************
	*

	 *54190$%145*	 *N98-TOL-811*	FIRST RUN
					                                                  Change requires written approval from customer

	Seq	Op Start	Op Comp	Op No	Op Desc	Std Hrs	Op Qty	Setup Hrs
	****************************************************************************************************************************************************************
	145			REPORT	TEST REPORTS REQUIRED	0.0	2.400	0.0

	Item Notes
	****************************************************************************************************************************************************************

	Operation Detail
	****************************************************************************************************************************************************************
	COMPLETE FORMED TAPED CABLE RECORD AND MEASURING 
	DEVICE RECORD ON FORM 1047
	
	COMPLETE PRODUCT QUALITY CERTIFICATION AND
	SHIPPING RELEASE FORM #813
	
	FAX DOCUMENT PACKAGE TO PPPL
	
	QC SIGNATURE ________________________
	
	WIP LABEL INFORMATION:  MOVE TO 61 

	****************************************************************************************************************************************************************
	*

	 *54190$%150*	 *N98-TOL-811*	FIRST RUN
					                                                  Change requires written approval from customer

	Seq	Op Start	Op Comp	Op No	Op Desc	Std Hrs	Op Qty	Setup Hrs
	****************************************************************************************************************************************************************
	150			LABEL2	SPECIAL LABELING	0.0	2.400	1.0

	Item Notes
	****************************************************************************************************************************************************************

	Operation Detail
	****************************************************************************************************************************************************************

	MUST BE PACKED WITH PLASTIC AROUND REELS, 
	MUST ONLY SHIP IN SETS OF 8 REELS PER PALLET PER
	PPPL APPROVED BONDED BOX.
	
	SEND WITH TWO COMPLETE DOCUMENT PACKAGES:
	PPPL WIRE HISTORY REPORT FORM #1049
	PPPL PRODUCT HISTORY REPORT FORM #1047
	RAW MATERIAL CERTIFICATE OF COMPLIANCE FOR 
	THE WIRE, NYLON AND TAPE
	PRODUCT QUALITY CERTIFICATION AND SHIPPING RELEASE FORM #813
	
	OPERATOR SIGNATURE ____________________
	
	WIP LABEL INFORMATION: MOVE TO 61
	
	THE FINAL ROUTING STEP HAS BEEN PERFORMED
	THE MATERIAL IS COMPLETE

	
	
	****************************************************************************************************************************************************************
	*