MC R&D Activities (001) -
This section includes all of the R&D files for the work that was
completed prior to manufacturing. Activities include VPI trials; trial
windings; conductor keystoning activities; plus the Twisted Racetrack
MC Materials (002) -
includes information on the materials used for the modular coils
including insulation; epoxy and conductor. It does not include
information on the MC castings
Modular Coil Photographs &
Measurements (003) -
This section includes
specific information on each modular coil including photographs and coil
Metrology Plans for Modular
Coils (004) -
includes information about the metrology plans for the modular coils.
Modular Coil Tooling (005) -
his section includes
the equipment, tools and facility for manufacturing the modular coil.
Specifications (006) -
The final approved
specifications are located on the Engineering Web under
the heading of "Specifications"
Thermocouples & Strain
Gauges (007) -
provides information on the thermocouples and strain gauges that were
for the modular coils.
Statements of Work (SOWs)
(008) - The final
approved SOWs are located on the Engineering Web under
the heading of "SOWs":
VPI Actvities (009) -
This section has the
information for the VPI activities including pictures, equipment and
TRC Manufacturing Documents (010) -
This section includes all of
the manufacturing documents used to fabricate the modular coils
including MIT, procedures and operations plan.
May FDR NCSX (011) -
This section copies of the FDR
presentations for the modular coils.
This is posted on the NCSX
Engineering Web under the heading of "Design Reviews".
This file contains pertinent
Hazard Analysis (012) -
This is posted on the
NCSX Engineering Web under the heading of "ES&H":
Braze (013) -
This sections has
photos and information for the lead brazes – lug to copper cable.
Lacing (014) -
contains information on the development of the lacing technique used to
hold the turns in position.
Lead Block Jumpers
contains information on the modular coil leads.
Cooling of Cladding &
Chill Plates (016) -
contains reference information on the cooling tubes for cooling the
MC Joint Concerns (017)
contains information about the joint concerns and corrective actions
taken to improve quality and reliability of joint.
Safety Items (018) -
This section contains general safety
notes, etc from the modular coil manufacturing program.
MC Coil Lead Short
contains information on the lead short and steps that were taken to
correct the problem.
Audit 0609 (020) -
is posted on the NCSX Engineering Web under the heading of "Audits"
History (021) -
This section contains general information of winding times, coil history
and manufacturing tasks.
Posters (022) -
This section has several posters that were generally depicting the
modular coil R&D and manufacturing operations.
Groundwall & Floating Hardware (023) -
This section contains two
studies that discuss the floating hardware in the modular coils and the
integrity of the groundwall insulation.
Cold Test Facility - photographs of cold
testing of C1 coil and TRC