From: Henry W. Kugel [hkugel@pppl.gov]
Sent: Tuesday, 
September 17, 2002 12:00 PM
To: reiersen@pppl.gov
Cc: Ron 
Strykowsky; Mike Zarnstorff; John Schmidt; Jim Lyon; wblanchard@pppl.gov; 
tstevenson@pppl.gov
Subject: re Review of GRD
Wayne,
The WBS 2 Subsystem coordinators have forwarded to you the below summaries 
of our WBS2 discussions of the GRD draft.
In addition, I wish note the following:
1) Table 3-2 refers to vacuum diagnostics checkout, but these vacuum 
diagnostics do not seem to be listed.Therefore, under
3.2.1.1.2 Vacuum Requirements
3.2.1.1.2.1 Base Pressure
Insert after the below W.Blanchard sentence, the following  
sentence:
 
(Blanchard)......., the device should produce a base pressure in the low 
10-8 Torr of impurity gases at 293K. The partial pressure 
components of the base pressure shall be measured with a Residual Gas 
Analyzer(RGA) mounted at a location on one of the Pumpducts near the 
Turbomolecular pumps. Each Sector shall have a standard, magnetically shielded, 
nude Ion Gauge mounted as close to the first wall midplane as possible, and a 
nearby port shall be provided for at least one Fast Neutral Pressure gauge. 
These gauges shall be calibrated using 3 Capacitance Manometers (1, 10, and 1000 
Torr ranges)  mounted near the RGA.   All 
diagnostics...(Blanchard).
 
 2) I have noted before in response to port requests that each Sector 
requires at least
one port for a standard Ion Gauge,
one  port for a Fast Neutral pressure gauge,
one port for a GDC anode,
one port for  GDC Preionization Filaments
one port  for a Gas Injector 
3) RE: the M.Zarnstorff/H.Kugel Neutral Beam Telcom of 07-AUG-02. Typically 
it is necessary to close the NBI TIV's during Between-Shot-GDC. This could be 
avoided by a installing inboard of the TIV, a high conductance shutter, to limit 
GDC gas flow into the NB Beamline. This appears to be doable but requires 
analysis of interlock requirements, as-built conductance, engineering costs 
etc., and hence, is not recommended to be a  baseline requirement, although 
we intend to vigorously investigate this option.
-Henry
At 2:27 PM -0400 9/16/02, Wayne Reiersen wrote:
Cc: "Ron Strykowsky" 
  <rstrykowsky@pppl.gov>,
        
  "Mike Zarnstorff" <mzarnstorff@pppl.gov>,
        "John 
  Schmidt" <jschmidt@pppl.gov>, "Jim Lyon" 
<lyonjf@ornl.gov>
Subject: Review of GRD and SEMP
Date: Mon, 16 
  Sep 2002 14:27:42 -0400
X-Priority: 3 (Normal)
Importance: 
  Normal
Folks,
Review comments on the GRD were due on 9/6.  
  Review comments on the SEMP
were due 9/13.  If you have not already 
  critically reviewed those documents
and provided comments, please do so at 
  your earliest convenience.  This is
especially true for the GRD - we 
  need to make a punch list of issues and get
people mobilized to address 
  them before we come to closure on that document.
Thanks for you 
  attention to this matter,
Wayne
At 1:39 PM -0400 9/9/02, William Blanchard 
wrote:
X-Sender: wblancha@pobox.pppl.gov
Date: Mon, 
  09 Sep 2002 13:39:11 -0400
To: wreiersen@pppl.gov
From: William 
  Blanchard <wblanchard@pppl.gov>
Subject: GRD Comments
Cc: 
  hkugel@pppl.gov, mzarnstorff@pppl.gov
Wayne,   A few comments 
  on the GRD.   -Bill
3.2.1.1.2.1 Base Pressure: The initial surface 
  area of the vacuum vessel for first plasma will be approximately 40 M^2 and 
  will be increased significantly in its final configuration. All materials in 
  vacuum should be high vacuum compatible. With a target leak rate in the range 
  of (1-2)x10-5 T-l/sec or less and a pumping speed of 2600 l/sec or better and 
  a well baked and conditioned machine, the device should produce a base 
  pressure in the low 10-8 Torr of impurity gases at 293K. All diagnostics that 
  are not to be left open permanently to the vacuum vessel should have their own 
  pumping system and all appendages, ports and diagnostics should have bakeout 
  capabilities to maintain very high vacuum conditions. All systems and 
  components either in vacuum or with a vacuum interface should be designed to 
  preclude trapped volumes and virtual leaks.
3.2.1.1.2.2 Pumping Speed: 
  delete "which is equal to or greater than that achieved on PBX-M."
3.2.1.2.1.1 Bakeout Background: Suggest that 
  it be pointed out that all systems and materials be compatible for the bakeout 
  temperature they will see for strength, compliance for expansion and vacuum 
  compatibility (developing leaks etc.).
3.2.1.2.1.2 Glow Discharge 
  Cleaning (GDC)   (delete During Bakeout)
a) The facility shall 
  provide a glow discharge cleaning (GDC) capability with DC glow for indefinite 
  periods of time with the vacuum vessel and all components internal to the 
  vacuum vessel at room temperature and at their nominal bakeout temperatures. 
  All windows should have shutters to prevent coating during GDC. All large 
  ceramic breaks should be shielded to prevent coating and high resistance 
  shorts between different grounds.
3.2.1.4.4 PFC Configuration d) delete 
  "sealed"
3.2.1.4.7.2 Gas Injection
The gas injection system shall be 
  capable of injecting any one of three gases (or combination of gases) with a 
  maximum flow rate of at least 50 T-l/sec per injector. The device and facility 
  shall have a programmable gas injection system with feedback on real-time 
  density measurement.
3.3.1.2 Vacuum Compatibility
a) In-vessel 
  metallic components shall be electropolished when feasible
b) All in-vessel 
  components shall be degreased and cleaned as a minimum and baked when 
  practicable prior to installation.
c) All in-vessel materials shall be 
  approved by the Project for vacuum compatibility [3].
3.3.6 
  Environmental, Safety, and Health (ES&H) Requirements
Somewhere in this 
  section it should state that all vacuum windows of 4" or greater shall have 
  covers over them or otherwise be protected from accidental 
  implosions.
A few questions/comments:
* What are the standoff 
  voltages that systems are to be designed to?
* What is the grounding 
  scheme? What loop resistances can be tolerated? How are they going to be 
  monitored? Some systems should be designed with ease of removing grounds for 
  troubleshooting loop faults (diagnostics, thermocouples etc).
* It might be helpful for new drafts to have the 
  changes that were made in a different color to expedite
Date: Fri, 6 Sep 2002 14:35:45 -0400
To: 
  "Wayne Reiersen" <reiersen@pppl.gov>
From: Tim Stevenson 
  <tstevens@pppl.gov>
Subject: Re: Review of GRD
Cc: 
  hkugel@pppl.gov, hneilson@pppl.gov
Wayne,
In the GRD NBI section quoted below, the pulse 
  length of 1.2 seconds is mentioned as an upgrade. First, the existing NBI 
  system will pulse to 0.5 seconds, with more reliable results at 0.3 seconds. 
  No mention of this pulse length is included, but it is a very fixed limit of 
  this system.
Second, the upgrade to 1.2 seconds is a very big 
  leap in time, technology, and cost that includes upgrades to other auxiliary 
  subsystems also, like the water system. The facility should not be initially 
  designed to accommodate the 1.2 second system as stated because the costs will 
  be prohibitive for the initial beam phase and the upgrade to 4 beam phase. 
  Rather, the existing system should be installed so as not to prevent a future 
  upgrade to 1.2 seconds. This 1.2 second upgrade will require extensive 
changes.
Henry and I had this conversation earlier today 
  so I write with his concurrence.
Regards,
Tim
  
  3.2.1.4.6.1 
    Neutral Beam Heating
3.2.1.4.6.1.1 Initial NB Heating 
    Complement
Two of the four beamlines previously used on the PBX-M 
    project will be installed as part of the NCSX Fabrication Project. One will 
    be configured in the co-direction (the nominal direction of the plasma 
    current) and one in the counter-direction. The tangency radius shall be 
    inside the magnetic axis for the nominal 1.7T high beta equilibrium and 
    located such that the beam does not intercept the inboard first 
    wall.
3.2.1.4.6.1.2 Ultimate NB Heating Complement
a) The 
    facility shall be designed to accommodate neutral beam heating using the 
    four (4) beamlines previously used on PBX-M (as a future upgrade) in two 
    possible configurations: [1] 2 co- and 2 counter-directed beamlines and [2] 
    3 co- and 1 counter-directed beamlines.
b) The facility shall be designed 
    to accommodate an extended heating pulse duration of 
1.2s.
-- 
H.W.Kugel, MS41, 
B-304                         
e-Mail: hkugel@pppl.gov
Princeton Plasma Physics 
Laboratory               
Tel: (609) 243-3146
P.O. Box 451, Princeton, NJ 
08543-0451            
FAX: (609) 243-3248