Gettelfinger reviewed the
results of the preliminary screening of high friction surfaces (PPT,
XLS). His conclusions
were as follows:
G10-on-SS and SS-on-SS both exhibited a low COF (<0.25)
"Light" versus "Standard"
nickel binder made no change (COF=0.53)
CTD540 was marginally
better than Stycast (COF=0.51 versus 0.46) and easier to use
Larger (12 mil) diamonds
marginally better than smaller diamonds (COF=0.56 versus 0.51) but may
make dimensional control more difficult
CTD540 appeared marginally
better than the nickel binder (COF=0.56 versus 0.53 with 12 mil diamonds).
The diamond coated surface appeared unchanged in the post-mortem for the
nickel binder. The diamond particles appeared loose in the
post-mortem for the CTD540 binder. The relative permeability in the
nickel binder was 1.7-1.9.
Depositing the diamond
coating on a 4mil grit blasted sheet of SS with a nickel binder provided
marginally better performance (0.55 versus 0.53) than the same coating
applied to the thicker bar.
Future screening tests with
focus on using CTD540 (no permeability issues) and smaller (6mil) diamonds
(easier for dimensional control). The configuration issue of using a
separate high COF SS gasket or depositing the high COF material directly
on the shim needs to be addressed. The shear strength of a
glass-epoxy joint will also be addressed in the next round of testing.